Key Construction Control Techniques for the Steel Truss Girder Bridge Crossing Heng-Gang-Sha of the Shanghai-Suzhou-Nantong Yangtze Highway and Railway Bridge
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摘要: 沪苏通长江公铁大桥跨横港沙桥为21×112 m(5~26号墩)简支钢桁梁,主梁为三主桁结构,采用“先连续后简支、悬臂拼装”方案进行施工。为确保悬拼施工安全上墩和公路桥面板、铁路槽形梁安装中内力满足设计要求,采用MIDAS Civil软件建立桥梁有限元模型,进行成桥和施工全过程分析,并基于容许应力法开展施工控制。单悬臂架设时首先在10~11号墩之间采用满堂支架安装,然后利用桥面吊机分别向5号墩和19号墩单向悬臂拼装;双悬臂架设时首先利用11000kN·m塔吊安装22号墩旁托架,完成22号墩顶南北两侧各两个节间钢桁梁安装并在墩顶进行临时连接后同时双悬臂拼装至南侧26号墩和北侧19号墩。施工中,在10~11号墩之间设置桥面板提梁桁吊,在悬拼钢桁梁完成由连续到简支体系转换后,开始由桁吊同步组织公路桥面板和铁路槽形梁的起吊安装和湿接缝接头施工。施工阶段钢桁梁的最大轴向压力和最大压应力均满足设计要求;通过设置侧向限位装置,能够满足侧向横风稳定性要求;通过墩顶顶升一定高度,可以保证“1+1”、“2+1”和“3+1”等施工模式上墩高度满足施工要求,且有一定富余,最大悬臂状态下的应力峰值均满足设计和规范要求;桥面板及槽形梁安装完成后,钢桁梁跨中最大位移约为50 mm,满足规范和设计要求。通过采取墩顶限位控制、上墩方案控制、墩顶临时连接件控制、大风极端天气应急控制等一系列施工控制措施,有效保障了沪苏通长江公铁大桥跨横港沙钢桁梁大悬臂安全拼装架设。Abstract: The bridge crossing Heng-Gang-Sha of the Shanghai-Suzhou-Nantong Yangtze River Highway and Railway Bridge is a simply-supported steel truss girder bridge with 21 spans of 112 m(between Piers No.5 and No.26). The superstructure of the bridge is a structure of three-main-truss. The bridge was constructed by the method of “from continuous to simply-supported with free cantilever erection”. To ensure the safety of cantilever assembly construction, and the internal forces in the installation of highway bridge decks and railway through girders meet the design requirements,a finite element model of the completed bridge was developed in MIDAS for the whole construction process analysis.The construction control was conducted by using the allowable stress method. During the single cantilever erection, the full scaffolding was installed between Piers No.10 and No.11, and then the bridge deck crane was used to assemble the cantilever of Piers No.5 and No.19, respectively, the 1100 t·m tower crane was used to install the bracket support near Pier No.22. After installing the steel truss between two segments on both the north and south sides of the top of Pier No.22 and making temporary connections at the pier cap, synchronized double-cantilever erection proceeded toward Piers No.26(south) and No.19(north). During the construction, the girder truss crane for bridge decks was set between Piers No.10 and No.11. After the conversion of the hanging steel truss girder from continuous to simply-supported system, the lifting and installation of the highway bridge decks and railway through girders began simultaneously, along with the construction of wet joints. Both the maximum axial pressure and maximum compressive stress of the steel truss beam met the design requirements; the implementation of lateral restraint devices ensured compliance with crosswind stability requirements; by elevating the pier top to a specified height,the height of the construction modes of "1 + 1", "2 + 1", and “3+1” met the construction requirements, while the peak stress under the maximum cantilever met the design and specification requirements. After the installation of decks and through girders, the maximum mid-span displacement of the steel truss girder was approximately 50 mm, meeting the specification and design requirements.By adopting a series of construction control measures such as pier-top limit control, pier scheme control, temporary connection parts of pier-top control, and emergency control of extreme wind conditions, the safe erection of the large steel truss girders across the Shanghai-Suzhou-Nantong Yangtze River Highway and Railway Bridge was effectively guaranteed.
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