Comparison and Analysis of Dimensional Tolerances for Steel Modular Buildings
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摘要: 钢结构模块化建筑的质量控制关键在于尺寸精度管理,模块单元出厂尺寸偏差和现场安装偏差直接影响结构安全、施工效率与成本。为此,系统梳理了国内钢结构模块化建筑的相关标准,对比了国内典型标准中关于模块单元尺寸允许偏差和安装阶段偏差的规定及其异同。基于尺寸链理论,以6 m×3 m×3 m模块单元为例,对钢结构模块化建筑标准的尺寸允许偏差进行验证分析。结果表明:1)对于工厂生产阶段,钢结构模块化建筑对加工精度提出了更高的要求,直接沿用GB 50205—2020《钢结构工程施工质量验收标准》的构件偏差,即使优化制造工艺,仍无法满足多数模块化建筑专项标准的箱体精度要求,应制定专门的模块化建筑构件制造偏差标准;2)对于现场安装环节,虽然模块间连接偏差、水平定位偏差等关键参数的规定存在差异,但在适用高度范围内,现行模块化钢结构专项标准针对整体垂直度偏差的规定是合理的。基于以上分析,探讨了各标准不一致的产生原因,并展望了智能化技术、分级化尺寸偏差控制与标准体系的适配路径,为钢结构模块化建筑标准的修订和工程实践提供理论参考。Abstract: Quality control in steel modular buildings relies heavily on dimensional accuracy management. Dimensional deviations of modular units during both factory production and on-site installation directly impact structural safety, construction efficiency, and cost. This study systematically reviewed relevant standards for steel modular buildings in China and conducted a comparative analysis of dimensional tolerance provisions for modular units and installation-stage deviations in typical standards to identify key similarities and discrepancies. Based on dimensional chain theory, a 6 m × 3 m × 3 m module unit was used as a case study to verify the prescribed dimensional tolerances. The results indicate that: 1)Steel modular buildings impose significantly higher requirements on manufacturing precision than traditional steel structures. Direct application of the component dimensional tolerances from the Standard for Acceptance of Construction Quality of Steel Structures (GB 50205—2020), even with optimized manufacturing processes, fails to meet the box-unit precision requirements of most specialized modular building standards. Therefore, dedicated manufacturing dimensional tolerances for modular building components are necessary. 2)During the on-site installation stage, despite discrepancies in tolerances for critical parameters such as inter-module connection and horizontal positioning, the limits established for overall verticality deviation remain reasonable for their applicable height ranges. Based on these findings, this study explored the underlying causes of standard inconsistencies and outlined potential pathways for integrating intelligent technologies and a hierarchical control framework for dimensional deviations into the existing framework. This research provides a theoretical reference for future standard revisions and practical engineering applications in steel modular buildings.
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