Research on Fatigue Degradation Mechanism and Service Life of Orthotropic Steel Box Girder Bridge Decks with Open Ribs in Corrosive Environments
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摘要: 为了研究滨海地区钢箱梁开口肋钢桥面板的疲劳性能,采用断裂力学分析方法和有限元模拟,以开口肋正交异性钢桥面板顶板-T肋为研究对象,采用简化的腐蚀模型,联合ABAQUS和FRANC3D考察裂纹在蚀坑内萌生、跨越蚀坑边缘以及在蚀坑外扩展全过程的应力强度因子幅值分布规律,模拟了不同腐蚀状态下初始裂纹的扩展路径、形态及速率。此外,分析了腐蚀环境下不同顶板厚度以及蚀坑大小变化对顶板-T肋构造细节疲劳性能的影响。结果表明:蚀坑对裂纹尖端应力强度因子幅值的影响具有明显阶段性,在裂纹位于蚀坑内部及刚刚跨越蚀坑边缘的短暂时期,其影响最为剧烈,裂纹前缘两侧端部的应力强度因子幅值激增至原幅值的2.96倍,一旦裂纹远离蚀坑,其影响迅速减弱;腐蚀模型疲劳寿命远低于未腐蚀模型,当裂纹扩展到临界尺寸即顶板厚度一半时,50 a腐蚀模型的疲劳寿命(340.3万次)约仅为未腐蚀模型的疲劳寿命(666.0万次)的51%,腐蚀模型裂纹扩展到相同深度8 mm时的寿命(368.9万次)也明显低于未腐蚀模型的疲劳寿命,表明腐蚀显著加速了裂纹扩展速率;增加顶板厚度可极大改善疲劳性能,顶板厚度从12 mm增至20 mm时,裂纹扩展至临界尺寸的疲劳寿命大幅提升了1866.5%,裂纹扩展平均寿命提升了968.6%,这充分说明增加顶板厚度能有效降低焊接处的应力水平,是提高抗疲劳性能最有效的结构措施;腐蚀对疲劳寿命的削弱作用主要集中在腐蚀的初期阶段,腐蚀年限从0增至30 a,临界点疲劳寿命急剧下降47.1%,裂纹扩展平均寿命下降40.9%,腐蚀年限从30 a增至100 a,临界点疲劳寿命仅再下降4.0%,裂纹扩展平均寿命略有回升(增加16.5%,可能与后期蚀坑处应力集中现象减弱有关),这表明有无腐蚀对顶板-T肋疲劳构件的裂纹扩展寿命的影响较为显著,但腐蚀年限大小对裂纹扩展寿命的影响较小。Abstract: To investigate the fatigue performance of orthotropic steel bridge decks with open ribs in coastal areas, fracture mechanics analysis and finite element simulation were employed. Focusing on the deck-T rib weld detail, this study adopted a simplified corrosion model. The ABAQUS and FRANC3D software tools were combined to examine the distribution patterns of stress intensity factor amplitudes throughout the entire crack propagation process, including crack initiation within the corrosion pit, crossing over the pit edge, and propagation outside the pit. This study simulated the propagation paths, morphologies, and rates of initial cracks under different corrosion states. Furthermore, it analyzed the influence of varying deck thicknesses and corrosion pit sizes on the fatigue performance of the deck-T rib details in a corrosive environment. The results indicated that the influence of corrosion pits on the stress intensity factor amplitude at the crack tip exhibited distinct stages. The effect was most severe when the crack was inside the pit or had just crossed over the pit edge. During this brief period, the stress intensity factor amplitude at the ends of the crack front increased sharply to 2.96 times the original amplitude. Once the crack moved away from the pit, the influence rapidly diminished. The fatigue life of the corroded model was significantly lower than that of the uncorroded model. When the crack propagated to the critical size (half the deck thickness), the fatigue life of the 50-year corroded model (3.403 million cycles) was only about 51% of the uncorroded model’s life (6.660 million cycles). The life of the corroded model (3.689 million cycles) when the crack reached a depth of 8 mm was also significantly lower than that of the uncorroded model when it reached the critical depth, indicating that corrosion markedly accelerated crack growth rates. Increasing the deck thickness substantially improved fatigue performance. When the deck thickness increased from 12 mm to 20 mm, the fatigue life to reach the critical crack size increased dramatically by 1866.5%, and the average crack propagation life increased by 968.6%. This strongly demonstrated that increasing deck thickness effectively reduced stress levels at the weld and was the most effective structural measure for enhancing fatigue resistance. The detrimental effect of corrosion on fatigue life was primarily concentrated in the initial corrosion stage. When the corrosion duration increased from 0 to 30 years, the critical point fatigue life decreased sharply by 47.1%, and the average crack propagation life decreased by 40.9%. In contrast, when the corrosion duration increased from 30 to 100 years, the critical point fatigue life decreased by only an additional 4.0%, and the average crack propagation life showed a slight increase (+16.5%, which is possibly related to a weakening of stress concentration at the pit in later stages). This indicated that the presence or absence of corrosion had a significant impact on the crack propagation life of the deck-rib fatigue details, while the duration of corrosion had a relatively minor effect on it.
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Key words:
- steel box girder /
- T-rib /
- fracture mechanics /
- corrosion fatigue /
- crack propagation /
- fatigue life
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