Research on Nose-Less Incremental Launching Construction Technology for Long-Span Steel Box Girders
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摘要: 顶推施工是目前最常用的钢箱梁施工架设方法之一。随着我国桥梁建设工程技术的快速发展,无导梁顶推施工技术开始得到应用,对比传统有导梁顶推,无导梁顶推前端直接为钢梁本身,无法利用导梁轻量化及其内设鼻梁的优势,使施工过程较早地将钢梁悬臂状态转变为简支、连续状态,增加了钢梁产生永久变形和倾覆的风险。为了更加全面地了解钢箱梁无导梁顶推施工技术,在福厦铁路安海湾特大桥钢箱梁安装工程中,对钢箱梁无导梁顶推施工技术及其质量控制方法进行了系统分析与研究。首先,对钢箱梁无导梁顶推施工技术的特点和难点进行分析;然后,对钢箱梁无导梁顶推施工过程受力情况进行分析,计算各施工工况下,钢梁的抗倾覆系数、应力、挠度,并提出无导梁顶推施工技术质量控制要点;最后,通过对钢箱梁顶推过程的检测数据进行分析,验证了通过采取控制顶推步距、监测钢梁变形及应力、增加配重等措施,可保证无导梁顶推施工过程安全,成桥线形满足要求。所提出的无导梁顶推施工技术及质量控制要点可减少钢梁受力体系转换次数,节省导梁或其他辅助设施的制作、安装、拆除施工程序,具有安全可靠,技术经济效益高等优点。Abstract: Incremental launching construction is currently one of the most commonly used methods for the construction and erection of steel box girders. With the rapid development of bridge construction engineering technology in China, the incremental launching construction technology without a launching nose has begun to be applied. Compared with the traditional incremental launching method with a launching nose, the front end of the nose-less method is directly the steel girder itself, and the advantages of utilizing a lightweight launching nose and an internal nose beam structure are forfeited. This causes the steel girder to transition earlier from a cantilever state to a simply-supported or continuous state during the construction process, increasing the risk of permanent deformation and overturning of the steel girder. To gain a more comprehensive understanding of the nose-less incremental launching construction technology for steel box girders, a systematic analysis and research on this technology and its quality control methods were conducted in the steel box girder installation project of the Anhai Bay Extra-large Bridge on the Fuzhou-Xiamen Railway. First, an analysis was conducted on the characteristics and challenges of the nose-less incremental launching construction technology for steel box girders. Subsequently, the stress conditions during the nose-less incremental launching process were examined. Calculations were performed to determine the anti-overturning coefficient, stress distribution, and deflection magnitude of the steel girder under various construction conditions. Based on these analyses, key technical points and quality control measures for nose-less incremental launching were proposed. Finally, by analyzing monitoring data from the incremental launching process, it was verified that implementing the following measures ensured construction safety and achieved compliance with the required finished bridge alignment: controlling incremental launching steps, monitoring girder deformation and stress, and adding counterweight balancing. The nose-less incremental launching technology and quality control methodology presented in this study can reduce frequency of structural system transitions in the steel girder, elimination of fabrication, installation, and dismantling procedures for launching noses or auxiliary facilities, and enhance safety reliability and cost-effectiveness.
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Key words:
- steel box girder /
- nose-less /
- incremental launching /
- construction technology /
- quality control
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