A Measurement Method for Positioning Accuracy of Curved Stainless Steel Buildings Based on Laser Trackers
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摘要: 由于曲面不锈钢建筑的形状复杂多变,目前定位测量方法未设定误差补偿环节,导致曲面不锈钢建筑定位精度较低,误差较大。基于此,提出基于激光跟踪仪的曲面不锈钢建筑定位精度测量方法。根据曲面不锈钢建筑的测量需求,选择具有高精度、大范围测量能力和良好跟踪性能的激光跟踪仪。具体参数包括测量范围、测量精度、工作环境适应性等,并将需要测量的不锈钢复杂曲面建筑作为定位测量目标。将建筑物本身作为坐标系的原点,设定反射靶头到测量点之间的距离、跟踪头输出的水平角和垂直角等参数,并绘制建筑坐标系。搭建包含激光跟踪仪、双频激光干涉光路、透镜组、集成探测光路、跟踪仪基站、信号控制板卡以及实时显示器等组件的跟踪仪安装系统,采用测量网的形式获取原始测量数据。利用激光干涉仪(IFM)和激光绝对测距仪(ADM)测量测量点与观测点之间的距离,根据多边测量原理,构建测量数学模型,用于控制激光发射与回传距离,并获取原始测量数据。对采集到的激光图像进行数字化处理,并存储在数据库中。通过计算云台的固定振动位移和振幅,将其与测量值融合,以剔除云台误差。在激光跟踪仪中增加滤光镜以提升分辨率,并进行软件滤波和硬件滤波操作,避免信号误差。同时,设定虚拟偏置光斑进行光斑补偿处理。将经过误差分析和补偿处理后的数据整理为定位数据输出,根据输出数据评估曲面不锈钢建筑的定位精度,确保测量结果满足设计要求。测试结果表明:此方法跟踪距离轨迹平稳连续、跟踪偏差在允许范围内,且整体定位精度较高,实现了对曲面不锈钢建筑的高精度定位测量。Abstract: Due to the complex and varied shapes of curved stainless steel buildings, current positioning measurement methods lack error compensation, resulting in lower positioning accuracy and larger errors for curved stainless steel buildings. Therefore, a method for measuring the positioning accuracy of curved stainless steel buildings based on laser trackers is proposed. According to the measurement requirements of curved stainless steel buildings, a laser tracker with high precision, wide-range measurement capability, and good tracking performance is selected. The specific parameters include measurement range, measurement accuracy, adaptability to working environment, etc., and the complex curved stainless steel building that needs to be measured is taken as the positioning measurement target. The building itself is used as the origin of the coordinate system. Parameters such as the distance from the reflective target to the measurement point, and the horizontal and vertical angles output by the tracking head are set to establish the building coordinate system. A tracker installation system is constructed, comprising components such as a laser tracker, dual-frequency laser interference optical path, lens groups, integrated detection optical path, tracker base stations, signal control boards, and real-time displays. Raw measurement data is obtained in the form of a measurement network. The distance between the measurement point and the observation point was measured using a laser interferometer (IFM) and a laser absolute rangefinder (ADM). Based on the principle of multilateral measurement, a mathematical model was established to control the laser’s emission and return distance, which facilitated the acquisition of raw measurement data. The collected laser images were digitally processed and stored in a database. The fixed vibration displacement and amplitude of the gimbal were calculated and fused with the measured values to eliminate gimbal errors. Filters were added to the laser tracker to improve resolution, and both software and hardware filtering operations were performed to avoid signal errors. At the same time, a virtual offset spot was set for spot compensation. After error analysis and compensation, the processed data were organized into positioning data outputs. Based on the output data, the positioning accuracy of curved stainless steel buildings was evaluated to ensure the measurement results met the design requirements. The test results showed that this method met the current requirements for tracking distance trajectory and tracking deviation curve, and exhibited a high overall positioning accuracy, achieving high-precision positioning measurement of curved stainless steel buildings.
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