Monitoring and Analysis of Lifting Process of High-Altitude Conversion Steel Truss Structure
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摘要: 钢桁架作为一种轻型高强度结构体系,具有优异的抗震性能。将钢桁架应用于住宅的转换层,可以大幅提高整个住宅结构的抗震能力,提供更加安全的居住环境;相对于传统混凝土结构来说更加轻盈,自重较小,施工速度快且能够实现大跨度无柱设计,提供更加灵活的空间布局,提高空间利用率。因此,钢桁架被广泛应用于现代住宅结构中。然而由于钢桁架庞大的体量和对提升的高精度要求,其提升作业面临着巨大的挑战。目前,对高层钢桁架提升领域系统性和规范性的研究相对较少,因此有必要对钢桁架在提升过程中关键部位的应力及变形进行研究,为提升过程提供科学依据和指导,以提升作业效率及安全性。
依托秦皇岛金梦海湾二期住宅钢桁架转换层工程,通过有限元软件ABAQUS建立精确的三维有限元模型,在钢桁架两端设置提升吊点,其约束方式为铰接,对工程提升方案进行了仿真分析。通过有限元仿真,可以模拟钢桁架在提升过程中的受力和变形,为施工过程中关键部位的测点选取提供依据。对提升过程中的关键构件的应力、应变进行实时监测,并对模拟结果与实际监测数据进行对比分析。研究结果表明:模拟所得应力最大值位于第二榀桁架左侧吊点附近,桁架整体构件应力水平远低于构件屈服应力,钢桁架具有足够的强度来抵抗所受的荷载;竖向变形最大值位于桁架跨中位置,满足工程规范要求,钢桁架的变形控制在合理范围之内;在提升过程中,由于不同吊点受到不同的提升反力,提升反力较大的吊点会导致液压系统中的液压缸在承受压力时响应不同,从而产生不同步提升应力,造成吊点处应力集中,但其应力仍在安全范围之内;对桁架提升过程进行实时监测可以准确获得关键部位的应力、变形,便于在提升过程中进行微调,保证了提升的安全性及精确性;监测值略小于模拟值,工程实际提升比仿真分析更加安全,验证了有限元分析和提升方案的准确性,为提升工程的安全性和稳定性提供了有益的经验。Abstract: As a lightweight and high-strength structural system, steel truss has excellent seismic performance. The application of steel trusses to the conversion layer of residential buildings can greatly improve the seismic capacity of the entire residential structure and provide a safer living environment. Compared with the traditional concrete structure, it is more lightweight, less self-weight, has faster construction speed and can achieve large-span column-free design, provide more flexible spatial layout, and improve space utilization. Therefore, steel trusses are widely used in modern residential structures. However, due to the huge volume of steel trusses and the high precision requirements for lifting, the lifting operation is facing great challenges. At present, there are relatively few systematic and normative studies in the field of high-rise steel truss lifting. Therefore, it is necessary to study the stress and deformation of key parts of steel truss in the lifting process, so as to provide scientific basis and guidance for the lifting process, improve work efficiency and safety.
Based on the steel truss transfer floor project of Qinhuangdao Jinmeng Bay Phase II residential building, this paper establishes an accurate three-dimensional finite element model through the finite element software ABAQUS. The lifting points are set at both ends of the steel truss, and the constraint mode is hinged. The lifting scheme of the project is simulated and analyzed. Through the finite element simulation, the stress and deformation of the steel truss in the lifting process can be simulated, which provides a basis for the selection of measuring points in the key parts of the construction process. The stress and strain of the key components in the lifting process are monitored in real time, and the simulation results are compared with the actual monitoring data. The results show that the maximum stress obtained by simulation is located near the left hanging point of the second truss. The stress level of the whole truss component is much lower than the yield stress of the component, and the steel truss has sufficient strength to resist the load. The maximum vertical deformation is located in the middle of the truss span and meets the requirements of the engineering code. The deformation of the steel truss is controlled within a reasonable range. In the process of lifting, different lifting points are subjected to different lifting reactions. The lifting points with large lifting reactions will cause the hydraulic cylinder in the hydraulic system to respond differently when subjected to pressure, resulting in asynchronous lifting stress, causing stress concentration at the lifting point, but its stress is still within the safe range; real-time monitoring of the truss lifting process can accurately obtain the stress and deformation of the key parts, which is convenient for fine-tuning during the lifting process and ensures the safety and accuracy of the lifting. The monitoring value is slightly smaller than the simulation value, and the actual lifting of the project is safer than the simulation analysis. The accuracy of the finite element analysis and the lifting scheme is verified, which provides useful experience for improving the safety and stability of the project and provides reference for subsequent similar projects.-
Key words:
- transfer steel truss /
- simulation analysis /
- construction monitoring /
- stress
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