Experimental Research on Pre-Tension and Bearing Capacity of a New Type of Removable One-Sided Bolts
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摘要: 为实现封闭截面钢结构的装配和可拆卸连接技术,设计了一种新型可拆卸单边螺栓,主要由螺杆、套筒、分体垫片及螺母组成,可采用多种施拧方式完成紧固。首先通过预拉力测量及时变效应试验研究了不同施拧顺序下新型单边螺栓的预拉力及随时间变化的预拉力损失情况,结合实际情况分析可施行性高的施拧方式;然后通过单栓连接抗剪试验和抗拉试验,得到了螺栓连接在剪切及拉伸荷载下的荷载-位移曲线,分析了两种荷载下单边螺栓的受力情况与破坏模式,研究了不同施拧顺序对螺栓连接的抗剪承载力与抗拉承载力的影响;基于相关规范并依据试验结果提出了新型螺栓连接的抗拉及抗剪承载力计算方法;最后,将新型螺栓的承载力与相关研究中不同螺栓的承载力进行对比,评估新型螺栓的承载力水平。结果表明:72 h内螺栓的最大预拉力松弛率为3.6%,建议采用先施拧套筒再施拧螺杆(PB类)且先拧比例在50%以上的施拧方式,可保证60%以上的预拉力达到率;施拧方式仅影响摩擦型连接的抗剪和抗拉承载力,不影响承压型连接的抗剪和抗拉承载力;分体垫片对螺栓连接的受力起控制作用,极限荷载下分体垫片的断裂数量决定单边螺栓连接抗剪模型的破坏模式,承压型抗拉承载力取决于螺栓分体垫片的受剪截面积;试验得到的抗剪、抗拉极限承载力与通过提出的承载力计算方法的理论值吻合较好,误差在11%以内,证明承载力计算方法具有较高的准确性;与同等级单边螺栓相比,新型螺栓的承压型抗拉承载力相近,承压型抗剪承载力明显占优。Abstract: In order to assemble and disassemble steel members with closed-sections conveniently, a new type of detachable one-sided bolts was designed. This type of bolts mainly consists of a screw, a sleeve, a split spacer and a nut, and can be tightened in various ways. First of all, the pre-tension measurement and time-variation effect tests were conducted to study the pre-tension force. At the same time, the loss of pre-tension of the new bolt over time under different application sequences was also studied. And the applicable application methods were analyzed in the light of the actual situation. Then the load-displacement curves of bolted connections under shear and tensile loads were obtained by shear and tensile tests of single bolted connections. The force conditions and damage modes of single bolts under the two loads were analyzed, and the effects of different application sequences on the shear and tensile load capacities of bolted connections were investigated. Furthermore, the calculation method of tensile and shear bearing capacity of the new bolted connection was proposed based on the relevant codes and based on the test results. Finally, the bearing capacity of the new type of bolts was compared with that of different bolts in the relevant studies to assess the level of bearing capacity of the new type of bolts. The results showed that the maximum pre-tension relaxation of the bolts within 72 hours was 3.6%. It was recommended to use the screwing method where the sleeve was screwed first and then the screw (PB type), and the proportion of the torque applied first to the sleeve was more than 50%, which ensured that more than 60% of the pre-tensioning force was achieved. The method of application only affects the shear and tensile bearing capacity of the bolts in the case of friction-type connections, not in the case of compression-type connections. Split spacers played a controlling role in the forces on the bolted connection, the number of breaks in the split spacer under ultimate loads determined the damage mode in the shear model of the unilateral bolted connection, and the tensile bearing capacity depended on the shear cross-sectional area of the bolted split spacer. The shear and tensile ultimate bearing capacity obtained from the test matched well with the theoretical values obtained through the proposed bearing capacity calculation method, and the maximum error was within 11%, which proved that the bearing capacity calculation method possessed high accuracy. Compared with the same grade of one-sided bolts, the ultimate shear bearing capacity of frictional connection was similar, the ultimate shear bearing capacity of compressive connection was obviously superior, and the ultimate tensile bearing capacity of compressive connection was slightly lower.
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Key words:
- detachable one-sided bolt /
- split spacer /
- pre-tension loose /
- bearing capacity
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