Mechanical Properties of Modified Disassembled Modular Steel Containerized Barrack Housing Structures
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摘要: 拆装式模块化钢结构具有施工高效、经济环保、灵活性高、可重复使用等优势,被广泛应用于临时建筑、应急救援、防疫医院、军事工程等多种场景。但在实际工程应用中仍面临着诸多挑战:1)标准化和建筑多样性存在矛盾;2)目前对常采用的开口薄壁构件主次梁传力机理仍不清晰,连接节点的计算假定与实际边界出入较大;3)模块单元与外挂结构节点形式较少等。为摸清结构的传力机理,减少模块单元规格,提升现有拆装式模块化钢结构的力学性能、可拓展性及其在营房建筑中的应用,基于传统模块化钢结构营房体系改进了一种具有高效拆装、组合灵活、兼顾地板保温及外挂的营房结构体系。新体系由等边角钢柱、等边角件、薄壁开口主梁(局部加强)和次梁、带保温的地板系统、可调节高度的支承基础和外挂结构构成。抗侧刚度和竖向承载力是评价模块化钢结构力学性能的重要指标,新体系必然带来力学性能的变化。通过对改进型的新体系开展竖向和侧向加载力学试验,量化了顶框和底框主次梁连接处应力、梁端应力和外挂结构应力,分析表明:竖向标准组合荷载工况下,箱体整体变形远小于标准要求,性能优异;水平作用下,箱体具有较好的抗侧刚度,建议应加强控制加工误差和安装质量;外挂系统节点构造满足承载力和变形的要求。同时研究了顶/底框和外挂结构的主次梁变形特征,结合试验与有限元数值模拟分析了外挂节点和基础关键部位的受力性能。分析表明:箱体基础与角件连接、立柱与角件连接、角件与角件连接等界面仅仅采用铰接或刚接计算假定不足以模拟箱体的真实力学响应,建议应考虑界面脱开特征进行精细化模拟和计算;次梁延伸至顶框主梁腹板至少40 mm可提升顶框主梁抗扭性能,同时降低连接节点处的应力水平。Abstract: Disassembled modular steel structures are characterized by high construction efficiency, economic and environmental benefits, flexibility, and reusability, and have widely used in scenarios such as temporary buildings, emergency response facilities, pandemic hospitals, and military engineering. However, their practical engineering applications face several challenges: 1) The contradiction between standardization and architectural diversity. 2) Unclear force transfer mechanisms exist in commonly used cold-formed open-section primary and secondary beams, with significant discrepancies between assumed and actual boundary conditions at connection joints. 3) Insufficient forms of joints between modular units and external hanging structures. To address these challenges, streamline modular specifications, and improve the mechanical properties, scalability, and application potential of disassembled modular steel structures in barrack construction, a new modular steel camp structure system has been developed based on traditional modular steel housing systems. This new system features efficient assembly and disassembly, flexible unit combinations, and enhanced floor insulation and compatibility with external hanging systems. The system comprises equilateral angle steel columns, equilateral corner fittings, locally reinforced cold-formed open-section primary and secondary beams, an insulated flooring system, an adjustable-height foundation, and external hanging structures. Lateral stiffness and vertical bearing capacity are key metrics for evaluating the mechanical properties of modular steel structures, and the new system introduces significant changes in these properties. Vertical and lateral loading tests were conducted to quantify the stress level at the connections between primary and secondary beams in the top and bottom frames, beam-end stresses, and external hanging structure stresses. Analysis revealed that under standard vertical loads, the overall deformation of the structure was well below standard requirements, demonstrating superior performance. Under lateral loads, the structure showed good lateral stiffness, with recommendations to control fabrication and installation tolerances for improved performance. The deformation characteristics of primary and secondary beams in the top and bottom frames and external structures were studied, complemented by experimental and finite element analysis to evaluate the stress behavior of external joints and foundation components. The results showed that simple hinge or rigid joint assumptions were insufficient to simulate the true mechanical responses of interfaces such as base-to-corner fittings, column-to-corner fittings, and corner-to-corner fittings in the modular steel structures. Refined simulations should account for interface separation characteristics. Additionally, extending secondary beams at least 40 mm into the web of top-frame primary beams could enhance the torsional resistance of primary beams and reduce stress levels at connection joints.
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