Key Techniques for Unloading of Super-Large-Scale Irregular Hyperbolic Steel Roof Structures
-
摘要: 钢屋盖卸载方案受结构体系的复杂程度、结构规模和施工过程边界等因素影响差异较大,卸载方案优劣常通过对比施工完成态的屋盖结构局部关键节点变形和杆件附加应力比进行定性分析,但局部节点和杆件的变化情况并不能准确反映整体结构的变化情况。为解决常规方法数据表征有效性和准确性的缺陷问题,提出了一种基于可行性、经济性和技术合理性的设计原则,采用钢屋盖所有节点施工完成态和设计态变形及应力比的综合最小残差平方和作为卸载方案优劣的量化判定指标,并给出了变形和应力比指征不同时的判定准则和计算公式。以西安咸阳国际机场T5航站楼钢网架屋盖为例,进行了分批分级卸载方案的比选,通过对比分析不同方案下对应所有杆件卸载全过程变形和应力状态的方法,优选了自东西向中间分批卸载的卸载顺序作为编制时的初定方案,对比结果显示:结构合龙成型后,卸载顺序对结构施工完成态的影响较小,但卸载过程中传力路径的不同会对小截面杆件的稳定产生较大影响,小截面杆件在施工过程中易发生受压失稳。将实施阶段采用的卸载方案与优选的初定方案进行对比,验证了卸载方案技术合理性判定方法的可靠性。针对卸载全过程的安全性问题,提出了考虑卸载全过程结构杆件内力控制、变形控制和卸载操作过程同步性控制等质量安全控制技术点。卸载方案设计原则简单易行,分析方法数据表征性强、准确性高,可全面考虑不同卸载方案对所有杆件卸载全过程变形和应力的作用效应,质量安全控制技术点针对性和可操作性强。Abstract: The unloading schemes of steel roof structures vary significantly due to factors such as the complexity of the structural system, the scale of the structure, and the boundaries of the construction process. The quality of unloading schemes is often qualitatively analyzed by comparing the deformations at local key joints and the additional stress ratios of members in the completed roof structure. However, changes in local joints and members cannot fully and accurately reflect the overall structural changes. To address the shortcomings in the effectiveness and accuracy of conventional data representation methods, this paper proposed a design principle based on feasibility, economy, and technical rationality. It adopted the comprehensive minimum residual sum of squares of deformations and stress ratios of all joints in the completed and designed steel roof structure as a quantitative evaluation index to assess the quality of unloading schemes. Furthermore, the criteria and calculation formulas for different deformation and stress ratio indications were provided. Taking the steel grid roof of the T5 Terminal at Xi’an Xianyang International Airport as an example, a comparison of batch-by-batch and level-by-level unloading schemes was conducted. Through a comparative analysis of the deformations and stress states of all members throughout the unloading process corresponding to different schemes, the unloading sequence from the middle to the east and west was selected as the initial scheme for construction planning. The comparison results showed that while the unloading sequence had a relatively minor impact on the completed structure after closure, the different force transmission paths during the unloading process significantly affected the stability of small-section members, making them prone to compressive instability during construction. A comparison between the unloading scheme adopted during the implementation phase and the preferred initial scheme verified the reliability of the proposed technical rationality evaluation method for unloading schemes. To address safety concerns throughout the unloading process, this paper proposed quality and safety control techniques that incorporate internal force control, deformation control, and synchronization control of unloading operations for all structural members. The unloading scheme design principles were simple and easy to implement, while the analysis method exhibited strong data representation and high accuracy. It comprehensively considered the effects of different unloading schemes on the deformations and stresses of all members throughout the unloading process. Additionally, the quality and safety control techniques were highly targeted and operable.
-
[1] 董帅,王红军,张斌,等. 大跨度车站屋面钢结构分区卸载技术[C]// 2022年工业建筑学术交流会论文集. 北京:2022:486-488,500. [2] 吴晶晶,郭静. 2022世界杯主场馆钢结构卸载过程分析[J]. 施工技术,2021,50(8):52-55. [3] 王英杰,陈志伟,李强. 某工程钢结构屋面施工卸载方案及模拟分析[J]. 安装,2022(5):92-94. [4] 陈庆,蒋晓洪. 大跨度空间钢结构同步卸载技术[J]. 四川建筑,2018,38(4):217-219. [5] 黄沛林,司法强,潘钧俊,等. 超大面积空间双曲面钢网架屋盖的卸载施工技术[J]. 建筑施工,2021,43(4):601-603. -
点击查看大图
计量
- 文章访问数: 39
- HTML全文浏览量: 14
- PDF下载量: 4
- 被引次数: 0



登录
注册
下载: