Research on the Influence of Residual Stress on the Stability of BS700 High Strength Steel Welding Box Section Columns Fabricated By Channel Sections
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摘要: 高强钢因其可降低结构用钢量和资源消耗,在越来越多的工程中得到了应用,但有关高强钢构件稳定性的研究还比较缺乏,而残余应力又是影响构件稳定性的重要因素。BS700高强钢(名义屈服强度为700 MPa)由于没有型钢,采用先把钢板冷弯成槽形截面构件,然后对焊形成箱形截面构件,而焊接会使构件截面产生残余应力,目前还比较缺乏有关焊接残余应力对BS700槽形对焊箱形截面构件稳定性影响方面的研究。为此对这一问题借助试验和数值分析的方法展开了研究,以期了解残余应力对BS700槽形对焊箱形截面构件稳定性的影响。通过材料拉伸试验,得到了BS700高强钢材料的力学性能参数和构件开孔时的应力释放系数,运用盲孔法对BS700槽形对焊箱形截面构件中部截面的残余应力进行了测试,得到了其截面上相关点位的残余应力值,结合已有研究成果,提出了BS700槽形对焊箱形截面构件残余应力分布模式;借助有限元分析软件ANSYS利用其APDL可编程语言编写了可引入几何缺陷和残余应力的非线性屈曲分析模型,利用该模型对长细比分别为15、20、30、40、50、60、70、80、90、100,截面宽厚比分别为10、15、20、25、30、35、40、50共计68个构件区分有、无残余应力进行了非线性屈曲分析,研究了不同宽厚比和不同长细比条件下残余应力对BS700槽形对焊箱形截面构件稳定性的影响。通过研究发现,在焊缝处及箱形截面弯角处存在残余拉应力,其余各处为残余压应力。焊缝处最大残余拉应力数值约为屈服强度的0.76,腹板中部位置的最大残余压应力数值约为屈服强度的0.14。在已有研究的基础上提出了折线型的残余应力分布模式,与试验结果对比吻合较好;残余应力对不同宽厚比条件下的构件稳定系数均有影响,总体趋势是随着宽厚比的增加,残余应力的影响逐渐减小,主要原因是在大宽厚比条件下构件呈现局部板件弹性屈曲的现象;残余应力对不同长细比条件下的构件稳定系数均有影响,但在长细比较小或较大时影响相对较小。在长细比位于20~70之间时,残余应力对构件稳定系数的影响较大。通过对比发生板件局部屈曲时的临界长细比发现,二者有重合之处,说明按照常用的等稳定性设计时,这些中等长细比范围内的构件对残余应力相对比较敏感,因此,在构件稳定性设计过程中,需注意这一影响因素。Abstract: High-strength steel has been used in more and more projects because it can reduce the amount of structural steel and resource consumption, but the research on the stability of high-strength steel members is still relatively lacking, and residual stress is an important factor affecting the stability of members. BS700 high-strength steel(nominal yield strength is 700 MPa) has no section steel, so the steel plate is first cold-formed into a channel-shaped section member, and then butt-welded to form a box-shaped section member. However, the welding will generate residual stress in the section of the member, and the research on the influence of welding residual stress on the stability of BS700 high-strength steel box section columns fabricated by welding channel sections is still a lack of relevant information. This paper studies this problem by means of experimental and numerical analysis methods, in order to understand the effect of residual stress on BS700 high-strength steel box section columns fabricated by welding channel sections impact on stability. The mechanical property parameters of BS700 high-strength steel material were obtained through material tensile test. With the help of tensile test, the stress release coefficient when the member that opened was obtained. The blind hole method was used to test the residual stress of the middle section of the BS700 high-strength steel box section columns fabricated by welding channel sections, and the residual stress value of the relevant points on the section was obtained. Combined with the existing research results, the residual stress distribution model of BS700 channel-butt-welded box-section members was proposed. With the help of the finite element analysis software ANSYS and its APDL programmable language, a nonlinear buckling analysis model that can introduce geometric defects and residual stress was written. The model was used for nonlinear buckling analysis of 68 components with and without residual stress. The 68 components simulated the conditions with slenderness ratios of 15, 20, 30, 40, 50, 60, 70, 80, 90, 100 and the cross-section width-thickness ratios are 10, 15, 20, 25, 30, 35, 40, and 50, respectively. The effect of residual stress on the stability of BS700 high-strength steel box section columns fabricated by welding channel sections under different width-thickness ratios and different slenderness ratios was studied. Through the research, it is found that there is residual tensile stress at the weld and corner, and residual compressive stress at the rest. The maximum residual tensile stress level at the weld is about 0.76 times the yield strength, and the maximum residual compressive stress at the middle of the web is about 0.14 times the yield strength. On the basis of the existing research, a polyline residual stress distribution model is proposed, which is in good agreement with the experimental results; the residual stress has an influence on the stability coefficient of members under different width-to-thickness ratio conditions, and the overall trend is with the width-to-thickness ratio. Increase, the influence of residual stress gradually decreases, mainly due to the phenomenon of local elastic buckling of the member under the condition of large width-to-thickness ratio; the effect is relatively small when it is small or large. When the slenderness ratio is between 20 and 70, the residual stress has a great influence on the stability coefficient of the member. By comparing the critical slenderness ratio when the plate is partially buckled, it is found that the two overlap. In the stability design, the members in the range of medium slenderness ratio are relatively sensitive to residual stress, so this influencing factor should be paid attention to in the process of component stability design.
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