Finite Element Analysis of Joint Performance of Secondary Pouring Concrete Pipe Steel Column Based on Portal Frame Structure
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摘要: 现代规模化畜禽养殖舍、屠宰场、农产品加工车间等建筑常采用门式刚架轻型钢结构体系,钢柱脚往往采用简易外露式柱脚。这类建筑室内湿度较大,有时还有一定的腐蚀性,出于对钢柱脚的保护和提高结构耐久性的目的,常采用二次包浇混凝土的做法。因包浇混凝土通常为素混凝土,因此结构受力分析与设计中,忽略了二次包浇混凝土对节点抗弯承载力、转动刚度以及延性的影响,使分析结果与实际工况有一定差异,可能带来设计上的浪费或安全隐患。同时,门式刚架设计时按铰接柱脚设计往往与包浇混凝土柱脚的受力不一致而导致不安全。因此,以此类建筑的轻型钢结构为工程背景,针对门式刚架二次包浇混凝土钢柱脚节点,在轴压和弯矩共同作用下,考虑100,150,200 mm三种包浇混凝土厚度进行分析,发现包浇混凝土能明显提升柱脚的抗弯承载力和延性,且厚度越大,提升幅度越大,同时对转动刚度也有一定提高的规律。进一步,在包浇混凝土厚度150 mm时,考虑在包浇混凝土内不加钢筋网、加一层钢筋网和加两层钢筋网三种情况,以及在包浇混凝土段加4 mm和6 mm外包钢的两种情况,采用通用商业有限元软件模拟分析,共对比了8种情况对钢柱脚受力性能的影响,重点关注抗弯承载力、转动刚度与延性。
结果表明:包浇混凝土受拉侧与受压侧均存在塑性应力集中,受压侧下部较上部更为集中,受拉侧上部较下部更集中;随着包浇混凝土厚度的增加,对柱脚的抗弯承载力和延性系数的提升越来越大;两种钢筋网的加入对转动刚度均有一定的提升,其中铺设两层钢筋网的提升效果更为明显,上部附加一层钢筋网使得包浇混凝土的上部塑性应变区域变小;上、下部各附加一层钢筋网使得混凝土上、下部的塑性应变区域均变小,说明钢筋网对混凝土提供了有效约束,可延缓包浇混凝土的裂缝开展;上、下两层钢筋网均承担一定的拉应力,尤其上部钢筋网承担更大的拉应力;包浇混凝土段外加一层外包钢,对于柱脚的抗弯承载力提升效果不显著,但对柱脚的转动约束刚度有一定提升。
因此,建议门式刚架结构受力分析时计入二次包浇混凝土对柱脚抗弯承载力、转动刚度和延性的贡献,可使设计更为精准。若包浇混凝土厚度较厚、附加钢筋网或外包钢时,则应考虑柱脚的转动约束,不宜再用铰接分析,可使门式刚架结构分析更为合理。Abstract: Modern large-scale livestock and poultry breeding houses,slaughterhouses,agricultural products processing workshops and other buildings often adopt light-weight steel portal frame structure systems,steel column base often adopts simple exposed column base.This kind of buildings have high indoor humidity and a certain corrosive sometimes,in order to protect the steel column base and improve the durability of the structure,the practice of secondary pouring concrete is often used.Because the pouring concrete is usually plain concrete,the influence of the secondary pouring concrete on the bending capacity,rotational stiffness and ductility is often ignored in the structural analysis and design,which makes the analysis results differ from the actual working conditions to a certain extent,and may bring about waste in design or hidden safety hazards.Therefore,taking the light-weight steel structure of this kind of buildings as the engineering background,considering the three types of pouring concrete thickness of 100 mm,150 mm and 200 mm under the action of axial compression and bending moment,it is found that the pouring concrete can obviously improve the bending capacity and ductility of the column base,and the bigger the thickness is,the bigger the improvement is.At the same time,there is a certain law of increasing the rotational stiffness.Further in the package thickness under the condition of 150 mm,considering the pouring concrete without reinforcement net,add a layer of reinforcement net and add two layers of reinforcement net three scenarios,in pouring concrete section 4 mm and 6 mm outer clad steel of two situations,with the general commercial finite element software simulation,it compared the eight kinds of conditions on the properties of the steel column base mechanical performance,the emphasis was placed on the bending capacity,rotational stiffness and ductility.
The results show that the plastic stress concentration exists in the tensile side and the compression side of the pouring concrete,the lower part of the compression side is more concentrated than the upper part,and the upper part of the tensile side is more concentrated than the lower part.With the increase of the pouring concrete thickness,the bending capacity and ductility coefficient of column base increase more and more.The addition of two kinds of reinforcement net can improve the rotational stiffness to a certain extent,and the effect of laying two layers of reinforcement net is more obvious.Adding a layer of reinforcement net on the top makes the plastic strain area on the top of the pouring concrete smaller.The plastic strain areas of the upper and lower parts of the concrete are reduced by adding two layers of reinforcement net,which indicates that the reinforcement net provides effective constraints on the concrete and can delay the crack development of the pouring concrete.The upper and lower layers of reinforcement net bear a certain tensile stress,especially the upper layer of reinforcement net bear a greater tensile stress.With the addition of outer clad steel,the bending capacity of column base is not significantly improved,but the rotational constraint stiffness of column base is improved to a certain extent.
Therefore,it is suggested that the contribution of secondary pouring concrete to column base bending capacity,rotational stiffness and ductility should be taken into account in mechanical performance analysis of portal frame structure,which can make the design more accurate.If the pouring concrete is thicker,additional reinforcement net or outer clad steel,the rotation constraint of column base should be considered,and the hinged analysis should not be used any more,which can make the structural analysis of portal frame more reasonable.-
Key words:
- steel column base /
- secondary pouring concrete /
- the bending capacity /
- ductility /
- rotational stiffness
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