Key Installation Technology of New Sidesway-Resisting Modularized Low-Position Jacking Steel Platform Scaffold System in Tianjin Goldin 117 Building
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摘要: 天津高银117大厦塔楼核心筒施工具有体量大(单层面积最大为1 072 m2)、结构高度高(结构施工高度为596.2 m)、层高变化多(共计20余种层高)、墙体分段、厚度及立面变化多(外墙厚度由1 400 mm分次内收至300 mm),劲性柱构件较多等诸多施工难点。
为了保证工程施工进度与质量,综合国内外多种模架形式,最终选用了抗侧移模块化低位顶升钢平台模架体系进行核心筒施工,并对其设计原理及组成、安装施工工艺流程及操作要点等开展了研究。研究内容及结论包括:1)顶模体系由钢平台系统、支撑与顶升系统、挂架与围护系统、模板系统及抗侧装置五部分组成,各部分均需满足超高层施工安全、快捷的要求及自身强度、刚度等性能要求。2)为适应层高的变化,模板系统按标准层高配置定型模板,模板立面位置在模架体系固定时可自行进行调节,核心筒内收处模板需按结构进行调节;层高变化较大时,支撑立柱增加非标准节进行调节;采用大行程的液压油缸满足不同层高的顶升高度要求。3)为了方便核心筒内钢构件的吊装,钢平台留设钢板、劲性柱吊装孔,对于一次性不能就位的钢板设置水平滑道,水平滑动至安装部位;立柱的高度选择满足最大吊装分段的要求。4)根据工程总体施工部署,核心筒施工完4层夹层结构以后,首先安装塔吊,待塔吊安装完成即插入顶模安装,计划30 d安装、调试完毕。5)顶模安装总体流程为:测量放线→下箱梁吊装→液压油缸吊装→上箱梁吊装→支撑立柱吊装→钢平台桁架安装→挂架及围护系统安装→模板系统安装→抗侧装置安装。6)装配式钢桁架平台桁架的安装方法是:“地面拼装、空中组对”,即平台桁架在制作厂预拼装成短片、运输到现场后,再在地面拼装成榀,然后吊装到空中组对、栓接。内外挂架在地面拼成单元,然后分片或分块吊装。
经天津高银117大厦应用实践证明,该顶模体系具有支撑立柱高,可同时进行钢板剪力墙全工艺流程竖向流水施工,抵抗风致侧移能力强等独特优点,达到了5 d一层的施工速度,创造了良好的经济和社会效益。-
关键词:
- 超高层建筑 /
- 钢板-混凝土组合剪力墙 /
- 钢平台模架体系 /
- 安装
Abstract: The construction of the core tube of Tianjin Goldin 117 Building has many construction difficulties, such as large volume(the maximum single-layer area is 1 072 m2), high structural height(the construction height of the structure is 596.2 m), many changes in storey height(a total of more than 20 storey heights), many changes in wall segmentation, thickness and elevation(the thickness of the external wall is reduced from 1 400 mm to 300 mm), and many stiffness column components.
In order to ensure the progress and quality of engineering construction, the project team integrated a variety of formwork forms at home and abroad, and finally selected the anti-lateral modular low-position jacking steel platform scaffold system for core tube construction, and studied its design principle and composition, installation and construction process and operation points. The research results include:1) The formwork system consists of five parts:steel platform system, support and jacking system, hanging frame and retaining system, formwork system and anti-lateral device. Each part needs to meet the safety and quick requirements of super high-rise construction and its strength and stiffness. 2) In order to adapt to the change of layer height, the formwork system is equipped with the stereotyped formwork according to the standard layer height. The vertical position of the formwork can be adjusted by itself when the formwork frame system is fixed, and the formwork at the end of the core tube needs to be adjusted according to the structure. When the layer height changes greatly, the support column is adjusted by adding non-standard sections. The hydraulic cylinder with large stroke meets the lifting height requirements of different layer heights. 3) In order to facilitate the hoisting of steel members in the core tube, steel plate and rigid column hoisting holes are left on the steel platform, and the horizontal slideway is set up for the steel plate that cannot be in place at one time and slide horizontally to the installation site. The height of the column meets the requirements of the maximum hoisting section. 4) According to the overall construction deployment of the project, after the core tube construction of four layers of sandwich structure, the tower crane is first installed, and then the top die is inserted after the installation of the tower crane is completed. It is planned to install and debug for 30 days. 5) The overall process of jacking formwork installation is as follows:measurement setting-out → hoisting of lower box girder → hoisting of hydraulic cylinder → hoisting of upper box girder → hoisting of supporting column → installation of steel platform truss → installation of hanger and enclosure system → installation of formwork system → installation of lateral resistant device. 6) The installation method of prefabricated steel truss platform truss is "ground assembly, aerial assembly", that is, the platform truss is pre-assembled into short pieces in the manufacturer, transported to the site, and then assembled into pieces on the ground, and then hoisted to the aerial assembly and bolted. The internal and external hangers are assembled into units on the ground, and then hoisted in pieces or blocks.
The application practice of Tianjin Goldin 117 Building has proved that the top formwork system has the unique advantages of supporting column height, carrying out the vertical flow construction of the whole process of steel plate shear wall at the same time, and resisting wind-induced lateral displacement. It has reached the construction speed of 5 days/floor, created good economic and social benefits, and has broad application prospects. -
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