Construction Technology of Mid-span Jacking Closure of Long-span Hybrid Beam Cable-stayed Bridge
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摘要: 为满足斜拉索、主塔、主梁的受力要求,使斜拉桥结构实际线型趋向于理论线型,同时又能保证桥梁结构合龙施工的安全,根据石首长江公路大桥桥梁结构特点、力学特性、预计合龙时间以及工艺实施的风险等诸多因素,在理论分析的基础上制定了几何控制法的合龙方案。
首先,通过综合比较几何控制法、温度配切法两种施工工艺的优缺点后,采用了几何控制法进行合龙施工。其次,研究中跨顶推合龙方案。先找到与中跨合龙有关的特殊条件,再找出顶推合龙工艺实施控制条件,比如:安排好合龙时间、计算出合龙段长度和顶推位移量等,此后,再对顶推进行分析。再次,按步骤1~8对中跨进行合龙施工。最后,对中跨合龙关键技术进行了分析:1)合龙之前进行南塔的纵向顶推装置安装,顶推装置不仅要设置正向顶推千斤顶,亦要设置反向顶推千斤顶。2)合龙时,需预先通过前期控制过程将两侧钢箱梁调整在允许范围内,而不会在合龙时去调整整体偏差。3)合龙口的锁定装置需具有良好的竖向及横向抗弯刚度,能够保证在顶推完毕后主梁的轴线偏位符合要求、合龙口形状能够保持调整后的状态。合龙口形态调整完后,安装拉杆,完成合龙段的锁定,限制合龙段的横、竖向自由度,同时承受合龙段的部分重量,以满足合龙段环缝焊接施工要求。
通过对合龙口施加顶推力,将单侧起吊合龙段嵌入合龙口,消除了由于温度影响而引起的合龙段长度与合龙口宽度的差值及合龙操作空间不足等问题,安全、快速、精确地实现了全桥合龙施工。Abstract: The actual line type of the Shishou Yangtze River Highway cable-stayed bridge structure tends to the theoretical line while meeting the force requirements of the cable, main tower, and main girder. At the same time, it can ensure the safety of the bridge structure closure construction. It established a geometric control method closure scheme of the Shishou Yangtze River Highway Bridge based on theoretical analysis based on many factors such as the characteristics of the bridge structure, mechanical characteristics, estimated closing time and process implementation risks.
First, after comprehensively analyzing the advantages and disadvantages of the geometric control method and the temperature-matching cutting method, the geometric control method was used for closing construction. Secondly, it studied the mid-span push-closure scheme. First the special conditions related to the mid-span closure was found, and then the implementation control conditions of the push-closing process were found out, such as:arrange of the closing time, calculation of the length of the closure section and the pushing displacement, etc., and then analysis on the top reasoning. Once again, the mid-span was closed according to the steps. Finally, the key technology of mid-span closing was analyzed. 1) Before closing the dragon, the longitudinal jacking device of the South Tower was installed. The jacking device must not only be equipped with a forward jack, but also a reverse jack. 2) When the dragon was closed, it needed to be adjusted within the allowable range through the previous control process in advance, and the body deviation would not be adjusted when the dragon was closed. 3) The locking device of the closure must have good vertical and lateral flexural rigidity to ensure that the axis of the main beam was offset and the shape of the closure could maintain the adjusted state after the push was completed. After adjusting the shape of the closure, a tie rod was installed to complete the locking of the closure section, restricted the horizontal and vertical freedom of the closure section, and bore part of the weight of the closure section at the same time, so as to meet the requirements of the circular seam welding of the closure section.
By applying jacking force to the closure, the closure section of the one-sided lifting was embedded in the closure, eliminating the difference between the length of the closure section and the width of the closure due to the influence of temperature, and the lack of space for closure operations. It was safe, fast, and accurately realized the construction of the whole bridge closure.-
Key words:
- cable-stayed bridge /
- geometric control method /
- mid-span closure /
- pushing
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