The Allowable Deviation of Assembly Dimension in Steel Bridge Manufacturing Specification
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摘要: 桥梁在投入运营后会承受频繁的动荷载,不同于一般的建筑结构,而对于钢结构桥梁来说,相比钢筋混凝土桥梁也具有一些特殊的性能要求,如:对钢桥梁杆件或钢梁(钢塔)节段的几何精度及焊接质量等有较高的标准要求。而合理的钢梁构件组装尺寸允许偏差要求,对确保成品尺寸精度、方便生产、确保质量尤为重要。但现行的行业规范、地方规范或项目的制造规则中,给出的组装尺寸允许偏差往往不够科学、合理,难以满足或匹配最终的成品基本尺寸允许偏差。
为此,从分析钢桥梁制造规范中组装尺寸允许偏差的现状入手,首先阐述了钢桥梁组装尺寸允许偏差的确定依据及相关事例:1)对于钢桁梁桥主桁杆件的高度组装允许偏差要求,Q/CR 9211—2015《铁路钢桥制造规范》给出的标准要求是比较合理、全面的;2)对于桥梁钢塔节段的组装允许偏差要求,一般的制造与验收规范中,钢塔节段组装允许偏差采用与成品的基本尺寸允许偏差一致的做法是不合理的;3)对于钢箱梁节段有关组装尺寸允许偏差问题,目前的行业规范、地方规范或钢箱梁项目的制造验收规则中,没有把最终的梁段基本尺寸允许偏差和组装尺寸允许偏差区别开来,要求两者之间的允许偏差基本一致也是不合理的。然后,介绍了制定钢梁构件组装尺寸允许偏差应注意的问题:1)对部分钢梁构件组装允许偏差的剖析,如:钢塔(钢箱梁)节段,由于制造工序多、影响因素多,不应该把成品基本尺寸允许偏差和组装尺寸允许偏差定成一致或接近;2)复杂钢梁构件的组装允许偏差应根据成品基本尺寸允许偏差结合其结构特点、制造工艺等而定;3)制定的钢梁构件基本尺寸允许偏差应该科学合理,如:大型钢箱梁的宽度公差等要求过严是无意义的,应该结合钢梁构件具体的结构特点、各项点的重要程度制定。
最后得出结论:确定科学合理的钢梁构件基本尺寸允许偏差意义重大,其组装允许偏差与制造工艺密切相关,应该由制造厂依据钢梁构件的基本允许偏差要求,结合结构特点、焊接收缩等因素在工艺上给出,规范上只需对组装工序的一些基本要求予以规定。Abstract: Bridges will bear frequent dynamic loads after being put into operation, which is different from the general building structure. For steel bridge, compared with reinforced concrete bridge, it also has some special performance requirements, such as higher standard requirements for the geometric accuracy and welding quality of steel bridge bar or steel beam (steel tower) section. The reasonable allowable deviation requirement of steel beam assembly size is particularly important to ensure the dimensional accuracy, convenient production and quality of finished products. However, in the current industry norms, local norms or manufacturing rules of the project, the allowable deviation of assembly size given is often not scientific and reasonable, and it is difficult to meet or match the allowable deviation of the final basic size of the finished product.
Based on the analysis of steel bridge manufacture assembly size with the current situation of allowable deviation in the specification, it expounded the steel bridge assembly dimensions determine the allowable deviation of basis and related examples:1)the height of the steel truss girder lord bar assembly tolerance requirements, Standard of Railway Steel Bridge Manufacture(Q/CR 9211-2015) is more rational and comprehensive; 2)the allowable deviation requirements of bridge steel tower segment assembly. In general manufacturing and acceptance specifications, it is unreasonable to adopt the allowable deviation of steel tower segment assembly consistent with the allowable deviation of the basic size of the finished product; 3)the allowable deviation of steel box girder segment assembly size is not distinguishable between the allowable deviation of the final basic size of the girder segment and the allowable deviation of the assembly size in the current industry standard, local standard or the manufacturing acceptance rule of steel box girder project. It is unreasonable to require that the allowable deviation between the two is basically the same. Then, the paper introduced the making steel component assembly dimension deviation should be allowed the problems:1)assembly of allowable deviation for the part of the steel girder structure analysis, such as:steel tower, steel box girder segment, due to the manufacturing process, influencing factors, should not put the finished product basic size deviation and assembly size allowed allowable deviation as a consistent or near; 2)How to determine the assembly allowable deviation of complex steel beam members should be determined according to the allowable deviation of the basic size of the finished product combined with its structural characteristics and manufacturing technology; 3)to develop the basic size of the steel girder components allowed deviation should be scientific and reasonable, such as:large steel box girder width tolerance requirements were too strict was meaningless, should be combined with the specific structural characteristics of the steel girder components, the importance of the point of the degree of development.
Finally it drew the conclusion:the basic dimension tolerance to determine the scientific and reasonable steel components was of great significance, the assembly tolerance was closely related to the manufacturing process, should be determined by the factory according to the basic allowable deviation of steel components, combining with the characteristics of structure, welding shrinkage factors such as given on process, specification, just set forth some basic requirements for the assembly process.-
Key words:
- steel bridge /
- manufacturing specification /
- assembly /
- allowable deviation /
- discussion
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