热处理对G20Cr2Ni4A钢性能影响的正交试验研究

董福元; 蒙昭静; 张明旭

doi:10.13206/j.gjgS20032601

热处理对G20Cr2Ni4A钢性能影响的正交试验研究

doi: 10.13206/j.gjgS20032601

董福元^1,2,
蒙昭静^1,2,
张明旭^1,2

1. 北方民族大学材料科学与工程学院, 银川 750021;
2. 北方民族大学"粉体材料与特种陶瓷"重点实验室, 银川 750021

基金项目:

北方民族大学重点科研项目(2019KJ07)；宁夏自然科学基金项目(2020AAC03249)；国家自然科学基金项目(51901002)

详细信息

作者简介:
董福元，男，1986年出生，讲师。Email: fydong@alum.imr.ac.cn

计量
- 文章访问数: 391
- HTML全文浏览量: 98
- PDF下载量: 8
- 被引次数: 0
出版历程
- 收稿日期: 2020-03-26
- 网络出版日期: 2022-01-26

Orthoronal Experimental Study on the Effect of Heat Treatment on the Properties of G20Cr2Ni4A Steel

1. School of Material Science and Engineering, North Minzu University, Yinchuan 750021, China;
2. Key Laboratory of Powder Materials and Special Ceramics, North Minzu University, Yinchuan 750021, China

摘要

摘要: G20Cr2Ni4A钢属于CrNi系优质合金渗碳钢, Cr、Ni含量较高, 淬透性较好, 渗碳处理后表面有相当高的硬度、耐磨性和接触疲劳强度, 同时心部还保留良好的韧性, 具有优良的综合力学性能。由于G20Cr2Ni4A钢临界点A_c1和A_c3(A_c1为钢加热时开始形成奥氏体的温度, A_c3为所有铁素体均转变为奥氏体的温度)之间温度范围较窄, A_c3为785 ℃, 故可选择较低的淬火温度, 既可保证表面和心部硬度, 同时齿轮畸变也会减小。G20Cr2Ni4A经加热淬火+回火, 能提高材料的冲击韧性, 改善构件心部的综合力学性能。20Cr2Ni4A钢淬火试样经不同温度回火后的冲击韧性研究发现, 当回火温度为200 ℃左右时, 冲击韧性最高。选取回火温度为200 ℃, 通过两因素三水平的正交试验对G20Cr2Ni4A钢进行热处理, 观察淬火温度和回火时间对其金相组织、残余奥氏体含量、硬度和冲击性能的影响。正交试验采用800, 850, 900 ℃的淬火温度和1, 3, 5 h的回火时间对G20Cr2Ni4A钢进行热处理, 然后分别测出其硬度、冲击功和残余奥氏体含量, 通过正交试验分析, 并与原始样品对比, 得出: 淬火加热温度与回火时间对G20Cr2Ni4A钢的力学性能有显著影响。随淬火加热温度升高, 硬度、冲击功、残余奥氏体量均先增大后缓慢减小; 随回火时间延长, 硬度、冲击功、残余奥氏体量均先减小后增大。硬度随残余奥氏体含量的增加而增加, 冲击韧性与残余奥氏体量成近似直线关系。G20Cr2Ni4A钢经850 ℃淬火+200 ℃回火1 h后, 残余奥氏体含量为2.97%, 试验钢具有最佳的综合力学性能, 其硬度为45.1, 冲击功为25.0 J。
- G20Cr2Ni4A /
- 正交试验 /
- 热处理 /
- 力学性能 /
- 残余奥氏体
Abstract: G20Cr2Ni4A steel belongs to CrNi system high quality alloy carburized carbon steel and Cr and Ni content is high. The hardenability of G20Cr2Ni4A is good and its carburized surface has quite high hardness, wear resistance and contact fatigue strength, while its core also retains good toughness, which has excellent comprehensive mechanical properties.Because of the temperature range between critical point A_c1 and A_c3 of G20Cr2Ni4A steel is narrow and A_c3 is 785 ℃, a lower quenching temperature can be selected to ensure surface and core hardness and reduce gear distortion.G20Cr2Ni4A can improve the impact toughness of the material and the comprehensive mechanical properties of the core of the component by heating quenching and tempering.The impact toughness of G20Cr2Ni4A steel after tempering at different temperatures was studied. It was found that the impact toughness was the highest when the tempering temperature was about 200 ℃.The 200 ℃ tempering temperature was selected. G20Cr2Ni4A steel was conducted heat treatment, through the orthogonal test of two factors and three levels, and the effects of quenching temperature and tempering time on the metallographic structure, residual austenite content, hardness and impact properties were observed.Orthogonal test adopted quenching temperature of 800, 850, 900 ℃ and tempering time of 1, 3, 5 h to heat G20Cr2Ni4A, and then measureed its hardness, impact energy and residual austenite content respectively. Through orthogonal test analysis and comparison with the original sample, the corresponding experimental conclusions was drawn: quenching heating temperature and tempering time had significant effects on mechanical properties of G20Cr2Ni4A steel.With the quenching heating temperature increased, the hardness, impact energy and residual austenite volume increased first and then decreaseed slowly; with the extension of tempering time, hardness, impact energy and residual austenite volume all decreased first and then increased.The hardness increased with the increase of residual austenite content, and the impact toughness had an approximate linear relationship with the residual austenite volume.After quenching at 850 ℃ and tempering at 200 ℃ for 1 h, the residual austenite content of G20Cr2Ni4A steel was 2.97%. The experimental steel had the best comprehensive mechanical properties with 45.1 hardness and 25.0 J impact energy.
- G20Cr2Ni4A /
- orthogonal experiment /
- heat treatment /
- mechanical properties /
- residual austenite

HTML全文

参考文献(15)

[1]	孟祥顺, 高全德, 叶玉娟, 等. 20Cr2Ni4A钢的高强韧化工艺[J]. 金属热处理, 2016, 41(4): 175-177.
[2]	全国滚动轴承标准化技术委员会. 滚动轴承高碳铬轴承钢零件热处理技术条件: JB/T 1255-2014 [S]. 北京: 中国工业机械联合会, 2014: 2-21.
[3]	张玲, 陈卉珍, 陈小超, 等. 深冷处理对G20Cr2Ni4A渗碳轴承钢力学性能的影响[J]. 热处理技术与装备, 2016, 37(3): 41-45.
[4]	邱永红, 莫义明. 20Cr2Ni4A材料齿轮热处理工艺改进[J]. 金属加工(热加工), 2015 (7 ): 24-25.
[5]	刘红祎, 肖洋, 李卯华, 等. 大负荷轧机用渗碳轴承钢G20Cr2Ni4A的生产试制[J]. 金属世界, 2016(5): 57-60.
[6]	施家山, 邱光明, 施文静. 20Cr2Ni4A钢齿轮的热处理[J]. 热处理, 2013, 28(2): 69-71.
[7]	张惠娟, 戴加维, 朱钰如, 等. 20Cr2Ni4A钢低温回火脆性探讨[J]. 理化检验(物理分册), 1996, 32 (6): 11-18.
[8]	张潇文. 35CrMnSi的Q-P处理及残余奥氏体稳定性分析[D]. 济南: 山东大学, 2013.
[9]	任勇强, 谢振家, 尚成嘉. 低碳钢中残余奥氏体的调控及对力学性能的影响[J], 金属学报, 2012, 48(9): 1074-1080.
[10]	宋华华. 冷处理和深冷处理对G20Cr2Ni4A钢组织和性能的影响[J]. 金属热处理, 2016, 41(7): 142-144.
[11]	张玲, 卉珍, 陈小超, 等. 深冷处理对G20Cr2Ni4A渗碳轴承钢力学性能的影响[J]. 热处理技术与装备, 2016, 37(3): 41-46.
[12]	刘永飞, 高啸天, 武占学, 等. 高温回火对20Cr2Ni4A钢渗碳层中残留奥氏体的影响[J]. 金属热处理, 2013, 38(1): 77-79.
[13]	王青, 秦红新, 管秀兵. 特殊要求的12Cr1MoVR钢板热处理工艺研究[J]. 宽厚板, 2017, 23(4): 12-14.
[14]	黄斐. 金属材料与热处理工艺相关性分析[J]. 世界有色金属, 2017(16): 257-258.
[15]	石晓霞, 张行刚, 田伟. 热处理工艺对25CrMoRE钢组织及性能的影响[J]. 包钢科技, 2017, 43(3): 55-57.