Finite Element Simulation Analysis of Lifting Point Arrangement and Support Unloading of Long-Span Roof Truss
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摘要: 某剧场为66 m的大跨度圆形桁架结构,由于施工条件限制,考虑将圆形屋盖划分为4个单元结构;每个单元结构为不规则的型钢桁架,通过MIDAS软件计算分析吊装过程中单元的刚度和强度的变化,判断是否满足施工要求。为明确单元最佳吊点位置,利用重心位置定义法计算单元重心位置;单元结构选取4个吊耳布置点,布置点形成的四边形几何中心点接近于单元结构重心;依据吊点距单元结构重心的平均距离逐渐变大的设置原则形成3种吊点布置方案,并采用MIDAS软件模拟,吊耳节点约束采用节点弹性支承,施加小刚度约束;桁架采用杆单元进行模拟,考虑吊装过程的影响,动力效应系数为1.4,依据计算结果分析单元结构杆件应力、节点竖向位移以及杆件应力比来确定方案的合理性,并选择最优吊点布置方案。
4个单元结构依次吊装完成后进行各单元之间的焊接连接,待连系梁吊装、安装完成之后开始支承结构的卸载工作。由于大跨空间结构受力较复杂,对于结构杆件的内力重分布过程需要计算分析,所以支承体系的卸载方法非常关键。由于本项目胎架数量少,采取依次卸载单个胎架的顺序,卸载方案分为4种工况,通过有限元软件建模,采用单元降温卸载法模拟支承结构卸载过程,设置温度单元长50 mm,材料线膨胀系数1 mm/℃,温度单元与支承点之间采用只受压的弹性连接,卸载完成后温度单元与支承点自动脱离,计算得出屋盖构件在施工卸载过程中应力大小和竖向位移变化数值。
研究得出:1)该屋面结构设计截面满足施工过程的安全性;2)结构卸载过程具有足够的刚度和强度,结构受力稳定,满足施工要求;3)拆除的胎架支承点结构竖向位移曲线呈线性上升,可判断结构受力稳定,其余支承点竖向位移曲线呈S形,越靠近首次拆除点位置,观测点的竖向位移曲线S形越明显,所以对竖向位移呈S形曲线的结构点需要做好支承节点的限位和防倾覆设置,并应进行施工监测,依据模拟计算结果为卸载方案的实施提供依据。Abstract: A long-span circular truss structure with a steel structure roof span of 66 m in a theater was considered to be divided into four unit structures due to construction conditions, and the unit structure is assembled on the ground and hoisted as a whole. Each unit structure is an irregular steel truss. MIDAS was used to calculate and analyze the changes in the stiffness and strength of the steel structure unit during the lifting process to determine whether it met the construction requirements. In order to find the best position of the lifting point of the shard unit, the center of gravity position of the shard unit was calculated by the definition method of the center of gravity position. The unit structure was selected four ears arrangement points, and the quadrilateral geometric center formed by the arrangement points was close to the center of gravity of the unit structure. According to the setting principle that the average distance between the point and the center of gravity of the unit structure gradually, three kinds of hanging point arrangement schemes were determined and simulated by MIDAS. The lifting lug node was restrained by node elastic support, which imposed small stiffness constraints. The truss was simulated by rod elements, considering the influence of the hoisting process, and the dynamic effect coefficient was 1. 4. The structural element stress, node vertical displacement and stress ratio were considered to determine the rationality of the plan, and to choose the optimal hanging point layout plan.
After 4 unit structures were hoisted in sequence, the welding connection between units was carried out. After the hoisting and installation of connecting beam were completed, the unloading work of the supporting structure started. The long-span spatial structure was complicated. The process of internal force redistribution of structural members required calculation and analysis, so the unloading method of the support system was very critical. Due to the small number of tire frames in this project, the order of unloading individual tire frames was adopted. The unloading plan was divided into four working conditions, and the unit cooling and unloading method was used to simulate the unloading process through MIDAS model. During the unloading process of the supporting structure, the temperature unit was set to be 50 mm long, and the material linear expansion coefficient was 1 mm/℃. A compression-only elastic connection was adopt between temperature unit and supporting point. After the unloading was completed, the temperature unit and supporting point were automatically separated, and the value of stress and vertical displacement of roof members during the unloading process of construction were calculated.
The research results showed:1) the design section of the roof structure met the safety of the construction process; 2) the structure unloading process has sufficient rigidity and strength, and the structural force was stable to meet the construction requirements; 3) the vertical displacement curve of the support point of the removed tire frame showed a linear upward trend. It was judged that the structure was stable under force, and the vertical displacement curve of remained support points was S-shaped. The closer to the position of the first removal point, the more obvious the vertical displacement curve of the observation point was. Therefore, the structural points with the S-shaped vertical displacement curve need to be set up for the limit and anti-overturning of the supporting nodes, and construction monitoring should be carried out. Based on the simulation calculation results, the implementation of the unloading plan was deterrmined. -
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